Material lay-up
Foam, fabric and auxiliary layers are prepared according to the production plan.
ELSA · ISTANBUL · 1984
Shape, dimensions and continuity in manufacturing.
We manage shoulder pad and bra cup production with the same technical data from sample approval through dispatch.
View the manufacturing process ↓01
We produce the garment’s unseen component to a repeatable manufacturing standard.
Each project is converted into a technical production definition by evaluating the intended use, fabric and pattern structure, dimensions, thickness, layer construction and target shoulder or cup shape together.
The approved sample’s dimensions, mould, layers, stitching and surface data remain the common reference for material lay-up, moulding, cutting and final inspection, protecting shape consistency and left-right pairing in serial production.
A SHORT VIEW FROM PRODUCTION
The moment the shape forms in the mould
Approved moulds and material layers are shaped in a controlled pressing process. Dimensions, surface and pair consistency follow the same sample data in serial production.
ELSA · ISTANBUL PRODUCTION FACILITYSHOULDER PAD PRODUCTION
Controlled edge form with automated stitching
Shoulder pad layers are joined on an automated sewing line according to the approved model contour. Stitch distance and edge transition follow the same technical settings throughout production.
ELSA · ISTANBUL PRODUCTION FACILITYCAPACITY
Two product groups. One quality approach.
500.000pairs / month
Shoulder pad production capacity
650.000pairs / month
Bra cup and cup production capacity
From material lay-up to final inspection
Every stage follows the approved product specification.
Moulding
The material is shaped under controlled conditions using the approved mould.
Cutting
Formed parts are cut according to the model, measurements and intended use.
Quality
Shape, measurements, surface and pair matching are checked before dispatch.
QUALITY CONTROL
OEKO‑TEX® Standard 100
Dimensions, shape and appearance are checked before dispatch
Pairs are assessed for mould compatibility, surface appearance, dimensions and shape. Approved products are packed for dispatch.
OEKO‑TEX® Standard 100Request a quote
Send your product and measurement details.
Share the product name, measurements, intended use and estimated quantity so we can assess the suitable production option.
ELSA has manufactured shoulder pads, bra cups and interlining solutions for garment and lingerie producers in Istanbul since 1984.